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EXPERTISE:







 



































A | B | C | D | E | F | G | H | I | J | K | L | M | N | O | P | Q | R | S | T | U | V | W | X | Y | Z

A

Automation And Control Programming

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Automation Systems

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Automation Machine Design

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C

CAD / CAM

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Cell Culturing

Typically cells are fed nutrients and incubated for a period of time until there is a sizeable growth of them; then the culture is split into subcultures, and the process is repeated. They can be used for different types of laboratory experiments. FhCMI has been involved in the following areas: biocompatibility testing of materials using cells; and obtaining cell death information using MTT assays.

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Clean Room Service

Clean room work is conducted in an environment where air quality, temperature and humidity are highly regulated in order to protect sensitive equipment from contamination. The air in a clean room is repeatedly filtered to remove dust particles and other impurities that can damage the production of highly sensitive technologies.

Clean room technologies that Fraunhofer has experience in include: photolithography, soft lithography, deep reactive ion etching (DRIE), reactive ion etching (RIE) and e-beam lithography.

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Complex Machining

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Control Engineering / Programming

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D

Data Acquisition And Control

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Design for Manufacturing (DFM)

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E

Electromechanical Design

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Electromechanical System Design

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Electronics

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F

Fabrication

FhCMI has the ability to fabricate parts ranging from simple brackets to complicated fiber optic coupling machines and all the components within. Inhouse fabrication processes include: milling, turning and diamond machining.

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Fiber Optic Automation

At FhCMI we have developed machinery to automate many labor intensive processes including:

Fiber preparation. We have developed an automated machine that prepares optical fiber-ends prior to use. The machine automatically measures a length of fiber, strips off the jacket, cleans the fiber, cleaves the fiber, aligns the polarized axes inserts the fiber ends into ferrules and epoxies them in place.
Fiber pigtailing. The machine developed at the Center allows for the attachment of PM fiber to integrated optics chips. The machine automatically launches light into the output fiber, aligns the input and output fibers to the waveguide, aligns the polarization axes, epoxies the fibers to the chip and provides on-line loss and cross-coupling measurement.
Optical circuit assembly. We have developed an automated optical circuit assembly machine that splices a number of optical components into a working optical circuit.
Fiber payout. To address the wide range of fiber-optic winding applications, we have developed an automated, compact fiber payout unit suitable for many applications in which fiber must be payed out in a consistent manner.

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Field Service

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Finite Element Analysis

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H

High Precision Mechanical Design

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High Precision Motion Control

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M

Machine Design

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Materials Properties

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Mechanical Design - Biotech Applications

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Mechanical Design - Semiconductor Applications

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Mechanism Simulation

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MEMS

Micro-Electro-Mechanical Systems (MEMS) promises to revolutionize nearly every product category by bringing together silicon-based microelectronics with micromachining technology, making possible the realization of a complete systems-on-a-chip. Fraunhofer has significant experience in developing microsystems and smart products, augmenting the computational ability of microelectronics with the perception and control capabilities of microsensors and microactuators. This is extending their applications into biotechnology, drug discovery, telecommunication, and infrared imaging.

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Metrology (the science of measuring)

FhCMI has a sub-micron resolution measuring apparatus capable of inspecting features such as height, depth, radius of arcs and concentricity.

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Milling / Turning

FhCMI workshop includes:

• The Chiron, a 3 axis 40 hp vertical milling machine with 25 µm accuracy.
• The Bostomatic 5 axis, 5µm accuracy, Seimens controlled milling machine.
• The Hardinge superprecision turning center with 5µm accuracy, less than 1µm repeatability and 200nm surface finishes.

Our machines give an opportunity for manufacturing plants to simulate production variables such as speeds, tool wear and feeds without bringing their machines offline. This analysis is helpful in their efforts for continuous process improvement.

 

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O

Optics

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P

Part Design / Production

Design work is conducted using ProEngineer, AutoCAD, and Solid Works 3D solid modeling workstations. The latest in engineering software is also available to simulate production operations and to support finite element, structural, and thermal analysis as required.

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Photolithography

Fraunhofer has developed a novel 3D manufacturing approach to the rapid processing of freeform multi-layer microstructures using a scanning laser system. This technique combines the best features of photolithography techniques in multi-layer processing with the versatility of existing 3D prototyping technologies. It enables laser pulsing spot-by-spot for both in-plane and out-of-plane processing. With this process, a new class of 3D microstructures can be rapidly prototyped with designed-in physical, electrical or biologically-compatible properties.

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Process Development

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Process Optimization & Quality Control

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Process Simulation

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Product Development

Including electromechanical design, rapid prototyping, DFM/DFA studies, machining, and precision engineering/micromachining services.

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Programming

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Project Management

Boston University and Fraunhofer’s Center for Manufacturing Innovation have assembled an experienced project team that has the unique technical and management capabilities for successful completion of the proposed development effort.

Typical projects begin with process development and include process analysis, state of the art technology review and benchmarking against industry standards, test set-up and procedure preparation, testing and process optimization, and recommendations for automation. All of these steps are conducted with a view towards flexible systems that are both cost effective and meet the production needs of our clients.

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S

Servo Control

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Software Development

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U

Ultra Precision Machining (also known as diamond machining)

Fraunhofer designed and built a machine capable of nanometer precision. This unique milling and turning design allows for more complex features within parts.

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